Paper Roll Sheeter Machine

Description: 

Automatic paper roll sheeter machine the high-quality nodular cast iron for the integration of design and through precision machining, improves the service life of the bearing parts,400 cuts/min low failure rate, and high yield efficiency.

1.Paper roll sheeter machine wall through finite element analysis, mechanical vibration analysis and optimization of the frame, uses the high quality nodular cast iron for the integration of design, and through precision machining, perfect the resonance phenomenon between the transmission components, More stable in high speed operation, improve the service life of the bearing parts.

2.Upper knife roller has the British cutter method to effectively reduce the load and noise during paper cutting, and to extend the life of the cutter. The upper knife roller is welded with stainless steel for precision machining, and is dynamically balanced during high-speed operation. Lower tool seat is made of cast iron integrally formed and cast, and then precision processed, with good stability

3.Three sets of pneumatic type slitting unit to have a high speed, smooth and powerless trimming and slitting, with quick adjustment and locking. High rigidity knife holder is suitable for 300m/min high speed slitting .

4.Touch screen controls are used to set and display sheet size, count, cut speed, delivery overlap, and more. The touch screen controls work in conjunction with a Siemens PLC.

Video

Product Superiority

HSC-D cutter uses the advanced technology of Taiwan and Britain.
Driven by AC servo motor.
Cutting paper stably in high speed.
Germany precise bearing and cutting knife assure the high precision.
Touch interface is simple to operation.
Reasonable inflection device ensures smooth of paper.
This machine is widely used in paper making, paper products processing and printing industry, and will improve efficiency and increase benefit for your company.
It's achievable for casting body to realize higher speed and more stability, thus significantly improve the service life of parts.

HSC-D is a simple but highly effective model which can reduce cost and increase benefit for your company.

The Content Of Standard Configuration

01. high-precision single knife cutting machine
02. prismatic adjustment system for paper
03. middle slitting and waste collection system
04. automatic counting and label inserting equipment
05. paper transporting equipment
06. automatic paper trimming and collecting machine
07. electrical controlling system
08. servo driver system
09. double lime pneumatic shaftless paper rack

CUTTING UNIT The upper knife uses British cutter method to reduce the load and noise and extend cutter life.The upper knife roller is processed by steelwelding and dynamic balance adjustment; effectively reduce vibration and noise of the high-speed operation.The lower knife: knife holder is made by cast iron integrally molded casting and precise processing with good stability. The reverse knife is made of special alloy steel with high precision processing; long life blade is easily adjustable.
	CONVEYING OVERLAP PART A precision structure can adjust the synchronous deceleration wheel, easy to operate, it's effective to protect surface of paper, so there will be no scratching on surface, and also will not have the facula whenev- er speed is high or low.
AUTO COUNTING AND TAPINSERTER 1.Type: lnsert after counting precisely 2.Function: A.After inputting number of paper pieces in HMl,then it can work according to requirements B.Refll defective product
	CASTING BODY The main machine wall is optimized through fnite element analysis, to eliminate mechanical resonance ofall transportation parts, use the high quality nodular cast iron by integration design, and through precise processing, make the machine running more stable, improve working life of bearing parts.

Technics Of Equipment

Mainly process including:Unwinding—Cutting—Conveying—Collecting.

Function Description

Upper knife roll has the British cutter method to reduce the load and noise when the cutter extend cutter life. To steel welding gave precision machining, and dynamic balance adjustment, effectively reduce the vibration and noise of the high-speed operation. The knife roll block with cast iron integrally molded casting, precision machining, good stability. Rotary cutting knife is made of special alloy steel precision machining, with long service life and easy adjustment of the blade.Safety cover will automatically shut down when the safety cover is opened, ensuring safety.
	Dual position shaftless pivoting arm unwind stand 1）Max Reel Diameter: 1800mm 2）Max Reel width: 1100mm/1400mm/1700mm/1900mm 3）Min Reel width: 300mm 4）Core size : 3"6"12" ( optional Mechanical chuck） 5）Hydraulic driving : 3.5kw 6）Clip arm move forward or back driven by hydraulic 7）Clip arm up or down driven by hydraulic 8）Pneumatic brake system 9）Roll with related bracket
Slitting knife Three sets of pneumatic type slitting unit to have a high speed, smooth and powerless trimming and slitting, with quick adjustment and locking. High rigidity knife holder is suitable for 300m/min high speed slitting .
	Motorized double decurler Effectively remove the curl of the roll to make the paper more flat, more conducive the paper roll tension stability, which enable this machine practically to run thick board till 200-500gsm .
Delivery and Auto Jogger System Automatically goes down when paper piling up to a certain height. (Chain type, automatic up and down, more stable operation and service life) Conveyor system with mult-stage: from high speed to low speed. First to separate the cut paper quickly, and then overlap the paper, collect and pile the paper.
	Electronic control YASKAWA servo,Siemens PLC,Schneider,Eaton, and imported electrical components .
Delivery and Auto Jogger System The stacker table has three sides shake finishing function, the side of the motor to drive the paper, the paper,  on both sides by high-quality motor jogger to adjust the amplitude  of the paper manually to improve the simplicity and safety of the operation.
	Transport department The fast/slow speed belt is controlled by the stepless frequency converter, which automatically tracks the knife speed and adjusts the belt speed, so that the paper can be perfectly overlapped.
Auto counting and Automatic marking Type: Insert after counting precisely Function:After inputting number of paper pieces in HMI, then it can work according to requirements. Auto -EPC (Edge Paper Control) Precision sensing nozzle which easily available and sensitive . Fast detects various web lines for EPC system. Auto-tension control Put the paper roll diameter and paper weight number into touching screen, the tension will be controlled by computer Automatically.
	The main machine structure (Knife holder and holder stand) The main machine wall through finite element analysis, mechanical vibration analysis and optimization of the frame, USES the high quality nodular cast iron for the integration of design, and through precision machining, perfect the resonance phenomenon between the transmission components, make the operation more stable, improve the service life of the bearing parts. Driving Motor system 1, AC Servo motor & encoder for cross knife 2, AC motor & frequency transformer for conveyor 3, AC motor for up & down paper piling stand 4, AC motor for joggers 5, AC motor for unwind stand 6, AC motor for collecting waste edge

Layout

2 reels unwinder  (1 set EPC)

4 reels unwinder  （3 sets EPC）

6 reels unwinder  (5sets EPC）

Main Technical Parameter

Option Configuration

Paper Roll Sheeter Machine Application Example

Paper Roll Sheeter Machine is used to cut large paper rolls into individual sheets of the same size and further cut into multiple small sheets. It is widely used in printing, packaging, papermaking and other industries, and can effectively improve production efficiency and product quality.

In the printing industry, Paper Roll Sheeter Machine can accurately cut large printing paper rolls into individual sheets of required size, ensuring that the size and quality of each sheet of paper are consistent and meeting printing quality requirements. In the packaging industry, this kind of machine can cut large rolls of packaging paper into small sheets suitable for packaging boxes or bags, helping to improve the efficiency and accuracy of packaging production lines and reduce manual operations and error rates.

In addition, in the papermaking industry, Paper Roll Sheeter Machine can effectively control the size of paper, reduce waste, improve paper utilization, and also reduce energy consumption and environmental pollution during the production process.

What is Paper Roll Sheeter Machine?

A Paper Roll Sheeter Machine is an industrial device used to convert large paper rolls into smaller, more manageable sheets. This machine is often used in printing, packaging, papermaking and other industries to produce paper of various sizes from large mother rolls.

The process involves feeding a large roll of paper into a paper cutter, which then cuts the roll into individual sheets according to the required specifications. The machine usually includes components such as a feeding system, cutting mechanism, stacking unit and control system to ensure precise and efficient tableting.

Paper Roll Sheeter Machines are available in a variety of configurations to accommodate different types and sizes of paper rolls, and can be equipped with advanced features such as automatic tension control, precise length measurement and high-speed cutting capabilities. Plays a key role in streamlining production processes and improving paper processing efficiency.

What types of Paper Roll Sheeter Machines are there?

Paper Roll Sheeter Machine can be divided into several types according to its different working principles and scope of application, mainly including the following:

1. Rotary Sheeters: This type of paper cutter uses a rotating blade to cut the paper roll and is usually suitable for thinner paper and higher production speed requirements. The rotary paper cutter can achieve high-speed cutting and precise positioning, and is suitable for printing, packaging and other industries.

2. Guillotine Sheeters: This type of paper cutter uses a cutting method similar to that of a guillotine, using a blade that moves up and down to cut the paper roll. Knife-type paper cutters are suitable for paper of various thicknesses and paper rolls of larger sizes, and are commonly used in paper processing, printing and other fields.

3. Slitter Rewinders: This type of equipment is mainly used to slit large rolls of paper or film materials into several strips and rewind them into small rolls or sheets. They are commonly used in the printing, packaging and labeling industries. .

4. Dual Rotary Sheeters: This type of paper cutter has two rotating blade systems, which can double-cut the paper roll at the same time, improving production efficiency and precision. It is suitable for occasions that require high-speed continuous cutting.

The above are some common types of Paper Roll Sheeter Machine. Each type of paper cutter has its specific applicable scenarios and advantages. When purchasing, you need to choose the appropriate type according to actual needs to ensure production efficiency and quality.